Role: Human Factors Engineer / Researcher
Timeline: 1 Year (Longitudinal Study)
Methods: Contextual Inquiry, Dollhouse Modeling, Semi-Structured Interviews, Time-Motion Studies
Stakeholders: Product Leadership, Hardware/Software Engineering, Industrial Design, Clinical Engineering
Executive Summary:
The development team lacked a grounded understanding of the "real-world" physical constraints within hospital procedure rooms, including clinician walking paths and equipment density. Without this data, the team faced a high risk of making foundational architectural decisions that would be incompatible with clinical environments. By conducting an extensive environmental analysis across community and academic hospitals, I identified the critical spatial and workflow boundaries required to guide years of hardware and software engineering.
The Trigger: Significant unknowns regarding how a new system would integrate into diverse clinical spaces (Small procedure rooms vs. specialized Anesthesia locations).
Strategic Risks: Designing a system architecture that would be physically unusable in a majority of sites, leading to wasted engineering resources and potential product failure.
Decisions Needed: * Determining the physical footprint and height constraints of the hardware.
Defining the "Gold Standard" mock space for internal stakeholder workflow labs.
Identifying safety-critical areas (anesthesia visibility, door proximity, and emergency access).
Which environmental constraints are fixed (immovable) vs. flexible, and how do they impact product placement?
What high-traffic areas require prioritized access due to the frequency and urgency of tasks?
What is the statistical distribution of different room layouts across the target market?
How does "time-on-task" fluctuate across the workflow phases (Setup, Intra-procedure, Tear-down)?
Field Observations (20+ Sites): Observed "live" procedures to gather dimensions, identify pain points, and document storage/reprocessing workflows outside the procedure room.
Dollhouse Room Models: I utilized scale models to allow clinicians to "build" their ideal and actual layouts. This allowed for a larger sample size of room configurations in a fraction of the travel time.
Semi-Structured Interviews: Uncovered the rationale behind current layouts and captured future renovation plans that would impact long-term product use.
Time-Motion Documentation: Recorded detailed "reasons for delay" (e.g., waiting for external departments) to differentiate between user error and systemic inefficiencies.
Insight 1: Fixed Constraints Dictate Design. Immovable structures (like ceiling-mounted C-arms) limit bed height and rotation. The system must accommodate these "lowest common denominators" to be viable.
Insight 2: Integration is Physical, not just Digital. Proximity to EHR computers and diagnostic imaging is non-negotiable. If the system blocks the physician’s line of sight to these existing tools, it will be rejected.
Insight 3: The "Efficiency Paradox." While modern rooms are getting larger, "bigger" often degrades teamwork. Increased walking distances can decrease clinician efficiency and communication during critical moments.
Insight 4: External Dependencies Drive Delays. Quantification of "time-on-task" revealed that the core team was often slowed by external departments. This insight shifted focus toward streamlining inter-departmental handoffs.
Interview during hospital field visit
Example Room Layout
Resource Optimization: Defined the "System Architecture" based on real-world data, saving years of potential hardware rework and engineering hours.
Engineering Parameters: Established definitive constraints for height, reach, and footprint that became the "North Star" for the hardware team.
Data Longevity: The deliverable became a foundational reference document used by the product team for 2+ years to answer downstream design questions.
Targeted Design: Identified the "Majority Room Layout," allowing the team to design for the 80th percentile of users rather than an idealized, non-existent environment.